Thin Small Outline Package (TSOP)

TSOP package technology delivers ultra-compact, high-reliability memory solutions for SD, microSD, and NM cards. in smartphones, cameras, and embedded devices.

> Thin Small Outline Package (TSOP)

Overview

TSOP packaging technology is critical for portable and embedded devices. Representative types include SD, microSD, and NM cards. Each achieves a balance between miniaturization, high performance, and high reliability through its unique packaging design.

SD Card

  • Core Advantages
  • Process Challenges
  • Applications

SD cards stand out for their broad compatibility and mature ecosystem. Almost all card readers and devices support the SD standard, with both the physical size and electrical interface rigorously specified to ensure interoperability across different devices. SD cards also support the SPI mode, popular in embedded system designs, as they require only a few general-purpose I/O pins from the microcontroller for communication.

  • Precise Gold Finger Processing: The metal contact points (gold fingers) of the SD card require extremely high processing accuracy and durable wear resistance to ensure reliable contact despite repeated insertions and removals.
  • Multi-layer PCB Wiring: To meet the requirements for high-speed data transmission (such as the UHS-II standard) and signal integrity, the multi-layer PCB design inside the SD card requires strict control of impedance and crosstalk.
  • Structural Strength and Heat Dissipation: While maintaining standard size, the structural strength of the card needs to resist bending. Also, the thermal management during high-speed read and write must be considered.

SD cards are one of the most commonly used storage solutions in digital cameras, camcorders, laptops, game consoles, and many embedded systems.

microSD Card

  • Core Advantages
  • Process Challenges
  • Applications

The major advantage of microSD cards is their ultra-compact size (11.0 mm × 15.0 mm × 1.0 mm), making them ideal for mobile devices where space is at a premium. MicroSD cards can be converted into a standard SD card size via an adapter, combining miniaturization with widespread compatibility.

  • Miniaturization of Component Mounting: Mounting the storage chip, controller, and other passive components on the very small PCB area requires extremely precise Surface Mount Technology (SMT).
  • High Reliability: The tiny metal fingers and connection points must maintain stable electrical connections even under stress, such as vibration or repeated insertions and removals.
  • Heat Dissipation: The high storage density and fast read/write operations generate additional heat, and managing this heat in such a small space poses a significant challenge to the chip and its packaging materials
  • Testing Complexity: Due to the small size, designing fixtures for comprehensive electrical performance testing and environmental reliability testing (such as high temperature and humidity) is more complex.

microSD cards are widely used for external storage expansion in smartphones and are also commonly found in action cameras, drones, dash cams, and smartwatches—devices that require compact and portable storage solutions.

NM Card (Nano Memory Card)

  • Core Advantages
  • Process Challenges
  • Applications

The NM card, developed by Huawei, features a unique design that works with the same card slot of the Nano SIM card, saving valuable internal space in smartphones. This allows users to choose between a second SIM card or expanded storage. The NM card is smaller than traditional microSD cards, measuring only 12.3 mm × 8.8 mm × 0.7 mm—or approximately 34% smaller.

  • Ultra-High-Density Integration: Achieving large storage capacity in a form factor smaller than the microSD card requires extreme packing density, advanced chip stacking technology, and highly precise controller designs.
  • Ultra-Thin Packaging: With a thickness of just 0.7mm (slightly thicker than a Nano SIM card at 0.67mm), the challenge is to thin the chip and substrate materials without compromising mechanical strength. Packaging that is too thick will not fit into the card slot, while packaging that is too thin may lack adequate durability, leading to potential damage.
  • Patents and Ecosystem Barriers: As a relatively new proprietary standard, the ecosystem and supply chain for NM cards are not yet as mature as those for SD cards.

The NM card is primarily used in Huawei and Honor smartphones and tablets, offering a unique storage expansion solution within their ecosystem. It provides flexible options for dual SIM or storage expansion, depending on user preferences.